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Geo40 is scheduled to construct and commission the first commercial application of its proprietary silica extraction technology for the production of specialty silica products in early 2018

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Geo40 expects to be selling colloidal silica into the international markets by mid 2018

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The proprietary silica extraction technology developed by Geo40 is already generating significant interest amongst geothermal power producers and colloidal silica users

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Geo40’s unique and defendable proposition is technology that delivers a return on capital 2-3 times higher than conventional colloidal silica production methods, by extracting silica from geothermal-electricity-waste fluids.

Company Introduction

Geo40 was established in 2010 to develop technologies for the extraction of minerals from geothermal fluid that has been used to generate electricity. Geo40 Limited is presently engineering the first commercial application of its technology to extract silica from geothermal-electricity-waste fluids. After operating successful pilot plant operations to produce colloidal silica at three geothermal fields at Wairakei NZ, Kawerau NZ and Kakkonda, Japan, Geo40 is now constructing the first commercial plant at Contact Energy’s Ohaaki geothermal site in New Zealand. This is expected to be completed in early 2018. It should be noted that the pilot plant was not a sub-scale plant but rather a sub-module of the commercial plant, so reaching scale involves adding additional sub-modules.

Geo40’s extraction and processing equipment removes silica from the waste geothermal fluids (after the generation of electricity) and creates colloids in the range of 8 – 16 nanometres with a concentration of 30 – 40% silica by weight. Three provisional patents have been filed covering all Geo40 developments over the last five years, creating a robust Intellectual Property platform.

Geothermal electricity generation is predicted to grow as a renewable energy resource, but the presence of dissolved silica in geothermal fluids can be a limiting and costly issue for the power plant.

Geo40’s proven proprietary extraction technology can assist operators to provide them with lower capex and opex through reduced silica scaling in the plant and reinjection wells, and also provides the potential for additional electricity generation.

Geo40’s business model is to work with geothermal power generators and set-up silica and other minerals extraction plants on the waste geothermal fluid prior to reinjection. The extracted silica will be further processed into specialty silica products such as colloidal silica, silica gel and precipitated silica and sold by Geo40 on the international markets. In the plant the processed reinjection fluid, which is now largely free of silica, can be used to extract further minerals and generate further power through conventional bottoming plants prior to reinjection.

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Future Growth

Other Specialty Silica Products

The global market for specialty precipitated silica is over four times the size of the market for colloidal silica. One of the fastest growing markets is as an additive to latex rubber including in new fuel efficient tyres. Geo40 is carrying out development work to produce environmentally green precipitated silica from its colloidal silica products for use as an additive to latex rubber.

Silica gels are used for a range of applications and can be produced from Geo40’s colloidal silica. Geo40 is working on a range of silica gel products made from environmentally friendly geothermal silica.

In Japan, Geo40 is part of a consortium that has been granted a US$4.9M government grant to develop the technology for use in geothermal fields in Japan. The consortium will develop high value specialty silica products such as zeolite catalysts, high purity colloidal silica and work on the extraction of other minerals.

Other Minerals for Extraction

Geothermal fluid is rich in a range of other minerals such as lithium and boron. Historically the extraction of these minerals has been difficult and often uneconomic due to the cost of removing silica prior to the extraction of other minerals. Geo40’s process cost effectively removes silica opening up the opportunity to extract other valuable minerals. Geo40 is working on “bolt-on” processes to the silica extraction process that extract other minerals from the geothermal fluid, post silica extraction.

New fuel-efficient car tyres
New fuel-efficient car tyres use precipitated silica
New fuel-efficient car tyres
Zeolite catalysts are made from silica
New fuel-efficient car tyres
Electric car batteries use lithium

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